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Cover of Motorcycle Mechanic - Knowledge Module, Volume 1

Motorcycle Mechanic - Knowledge Module, Volume 1

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About this book

Volume 1 of the theory textbook for the QCTO Occupational Certificate: Motorcycle Mechanic (NQF Level 4, SAQA ID 97591) — the trade, the engine and the machine. Chapters 1 to 12 carry 55 of the knowledge component's 108 credits: the mechanic at work and workplace relationships; productivity, health and safety, ICT and ethics; the repair trade, servicing and maintenance; physics, engine principles and motorcycle construction; engine applications and alternative propulsion; fundamentals of electricity; fluids, lubricants, materials, bushes and bearings; lubrication, heating and cooling; induction and exhaust; tyres, wheels, suspension and steering; drive train, clutch and transmission; and stationary engine systems. Taught motorcycle-first throughout — singles, twins and multis, two-strokes, CVT scooters, and chain, belt and shaft final drives. Chapters are numbered continuously 1 to 20 across the two volumes. Last date for enrolment on SAQA 97591 is 30 December 2026; last date for achievement is 30 December 2029.

What is inside

  1. Chapter 1 — The Motorcycle Mechanic at Work: Employment, Organisation and Workplace Relationships
  2. PART A — EMPLOYMENT
  3. PART B — ORGANISATION OF WORK
  4. PART C — EMPLOYER-EMPLOYEE RELATIONSHIPS
  5. Chapter 2 — Performing Work Well: Productivity, Health and Safety, ICT, Ethics and Trends
  6. PART A — CONCEPTS RELATED TO THE PERFORMANCE OF WORK
  7. PART B — EMPLOYER ORGANISATIONS AND THE EXTERNAL ENVIRONMENT
  8. PART C — INFORMATION AND COMMUNICATION TECHNOLOGY AT WORK
  9. PART D — ETHICS AT WORK
  10. PART E — CURRENT TRENDS INFLUENCING WORK
  11. Chapter 3 — The Motorcycle Repair Trade, Servicing and Maintenance
  12. PART A — THE WORLD OF MOTORCYCLE REPAIR
  13. PART B — SERVICING AND MAINTENANCE
  14. Chapter 4 — Physics for Mechanics; Engine Principles and Motorcycle Construction
  15. PART A — PHYSICS FOR THE MECHANIC
  16. PART B — BASIC PRINCIPLES OF INTERNAL COMBUSTION ENGINES
  17. PART C — VEHICLE AND EQUIPMENT CONSTRUCTION
  18. Chapter 5 — Engine Applications and Alternative Propulsion: Electric, Hybrid, Hydrogen and LPG
  19. PART A — ADDITIONAL ENGINE APPLICATIONS
  20. PART B — ALTERNATIVE PROPULSION TECHNOLOGIES
  21. Chapter 6 — Fundamentals of Electricity
  22. PART A — WHAT ELECTRICITY IS
  23. PART B — CIRCUITS, DIAGRAMS AND COMPONENTS
  24. PART C — MEASURING, CALCULATING AND FINDING FAULTS
  25. PART D — MAGNETISM, CAPACITANCE AND ELECTRICITY ON THE MOTORCYCLE
  26. Chapter 7 — Fluids, Lubricants, Materials, Lubrication, Bushes and Bearings
  27. PART A — FLUIDS, LUBRICANTS, MATERIALS AND METALS
  28. PART B — LUBRICATION
  29. PART C — BUSHES AND BEARINGS
  30. Chapter 8 — Engine Lubrication, Heating and Cooling Systems
  31. PART A — ENGINE LUBRICATION SYSTEMS
  32. PART B — HEATING AND COOLING SYSTEMS
  33. Chapter 9 — Induction and Exhaust Systems
  34. PART A — THE INDUCTION SYSTEM
  35. PART B — THE EXHAUST SYSTEM
  36. Chapter 10 — Tyres, Wheels, Suspension and Steering
  37. PART A — TYRES AND WHEELS
  38. PART B — SUSPENSION
  39. PART C — STEERING, ALIGNMENT AND BALANCING
  40. PART D — LIMITATIONS, FAULTS, MAINTENANCE AND SAFETY
  41. Chapter 11 — Drive Train, Clutch and Transmission Systems
  42. PART A — THE DRIVE TRAIN
  43. PART B — THE CLUTCH
  44. PART C — THE TRANSMISSION
  45. Chapter 12 — Stationary Engine Systems
  46. PART A — THE STATIONARY ENGINE AND ITS DUTY
  47. PART B — COOLING SYSTEMS
  48. PART C — FRAMES, MOUNTINGS AND COUPLINGS
  49. PART D — CONTROL SYSTEMS
  50. PART E — NOISE, TEMPERATURE AND FIRE CONTROL
  51. PART F — SPECIFICATIONS, LIMITATIONS, FAULTS, MAINTENANCE AND SAFETY

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