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Panel Beater - Knowledge Module

Hybrid Learning Solutions · e-book

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About this book

The theory textbook for the QCTO Occupational Certificate: Panel Beater (NQF Level 4, SAQA ID 96364). Fifteen chapters covering all 151 credits of the knowledge component: the occupation and workplace health, safety and the environment; vehicle construction and auto-body materials; tools, welding, cutting and brazing; dashboards, multimedia and trim; body repair processes; structural alignment, paints and masking; engine, cooling, fuel, induction and emissions; drive train, suspension, wheels and alignment; brakes and climate control; batteries, wiring, bus systems and body electrical; supplementary restraint systems, sensors and cameras; hybrid and electric vehicles and working safely around high voltage; diagnostics and the multimeter; and the analysis of damage. Last date for enrolment on SAQA 96364 is 30 December 2026; last date for achievement is 30 December 2029.

What is inside

  1. Chapter 1 — The Panel Beater Occupation and Workplace Health, Safety and the Environment
  2. PART A — THE PANEL BEATER OCCUPATION
  3. PART B — WORKPLACE HEALTH, SAFETY AND ENVIRONMENTAL PROTECTION
  4. Chapter 2 — Vehicle Construction Technology and Auto-body Materials
  5. PART A — VEHICLE CONSTRUCTION TECHNOLOGY
  6. PART B — AUTOMOTIVE MATERIALS
  7. Chapter 3 — Tools and Equipment; Welding, Cutting and Brazing
  8. PART A — AUTOMOTIVE TOOLS AND EQUIPMENT
  9. PART B — WELDING, CUTTING AND BRAZING
  10. Chapter 4 — Dashboards, Navigation and Multimedia Systems; Vehicle Trim and Moulding
  11. PART A — DASHBOARDS AND IN-CAR ELECTRONICS
  12. PART B — VEHICLE TRIM AND MOULDING
  13. Chapter 5 — Vehicle Body Repair Processes
  14. PART A — REMOVING, REPLACING AND ALIGNING PANELS
  15. PART B — REPAIR PROCESSES FOR METAL, COMPOSITE AND PLASTIC PANELS
  16. PART C — SURFACE, FILLERS, SEALERS AND CORROSION
  17. PART D — GLASS
  18. PART E — QUALITY, HAZARDOUS WASTE AND SAFETY
  19. Chapter 6 — Structural Alignment; Paints, Primers, Masking and Demasking
  20. PART A — STRUCTURAL ALIGNMENT
  21. PART B — PAINTS AND PRIMERS
  22. PART C — MASKING AND DEMASKING
  23. Chapter 7 — Engine Technology and the Cooling System
  24. PART A — ENGINE TECHNOLOGY
  25. PART B — THE COOLING SYSTEM
  26. Chapter 8 — Fuel, Induction and Emissions Systems
  27. PART A — THE FUEL SYSTEM
  28. PART B — THE INDUCTION SYSTEM
  29. PART C — THE EMISSIONS SYSTEM
  30. Chapter 9 — Drive Train, Suspension, Wheels and Alignment
  31. PART A — THE DRIVE TRAIN
  32. PART B — SUSPENSION AND STEERING
  33. PART C — WHEELS, TYRES AND ALIGNMENT
  34. Chapter 10 — Brakes and Automotive Climate Control
  35. PART A — THE BRAKE SYSTEM
  36. PART B — AUTOMOTIVE CLIMATE CONTROL
  37. Chapter 11 — Batteries, Wiring, Bus Systems and Body Electrical Systems
  38. PART A — ELECTRICITY AND THE BATTERY
  39. PART B — WIRING HARNESSES, BUS SYSTEMS, CONTROL UNITS AND ANTENNAS
  40. PART C — LIGHTS, WINDOWS, THE FUSE BOX AND CENTRAL LOCKING
  41. PART D — THE MAIN AUTO-ELECTRICAL SYSTEMS: CHARGING, STARTING AND IGNITION
  42. Chapter 12 — Supplementary Restraint Systems, Sensors and Cameras
  43. PART A — SUPPLEMENTARY RESTRAINT SYSTEMS
  44. PART B — SENSORS AND CAMERAS
  45. Chapter 13 — Hybrid and Electric Vehicles: Working Safely Around High Voltage
  46. PART A — THE HYBRID VEHICLE
  47. PART B — THE ELECTRIC VEHICLE
  48. PART C — WORKING SAFELY AROUND HIGH VOLTAGE
  49. Chapter 14 — Vehicle Diagnostics and Fault Finding with a Multimeter
  50. PART A — VEHICLE DIAGNOSTICS
  51. PART B — FAULT FINDING WITH A MULTIMETER
  52. Chapter 15 — Analysis of Damage
  53. PART A — THE AUTOMOTIVE INDUSTRY
  54. PART B — VEHICLE DAMAGE
  55. PART C — THE DAMAGE ANALYSIS PROCEDURE

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